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How to Purchase Power and Control cables

If you are constructing a new house, complex, apartment and new office or renovating your old house then in this condition you should do any compromise with wiring of electric system. It is very important to use of good quality LT-PVC Power &Control Cables and wiring in a home or buildings. You can create a hassle free environment for your family member and others.

When you are going to buy Power and control cables for your electrical purpose then some of the important things that you should always keep in mind.


  1. Before buying any control and power cable you should check the authority of manufacturer or brand popularity of a product. If product popularity is good then it means this product is better in quality and performance.
  1. You need to check the voltage grade of the cables. Finest cables can easily handle and work in both dry and wet conditions.
  1. Before purchasing any cable it is require checking the length and size of the power cable. According to your home requirement and needs you should purchase these control cables.
  1. We should check the certification and standards of a cable. The standards also define the quality of products. The international standards mark products determine the high quality of cables.

So these are the important things that are always helpful for you want to know about those products then Tirupati Plastomatics is an ISO 9001:2008 and SABS approved power and control cable manufacturer and supplier in India and provides products globally.


Control Cables and its Features

Control cables flexible instrumentation cables are mainly used for the purpose of automation and control. Similar to other cables, helps control the transmission of signals that help manage and control the operation of the machines. The control cables are also known as instrumentation cables, multi-core cables, motors, cables and robotic Flex Control.

All those who have already tried a bicycle knows what brakes are and how they work. Control cables operate on the basis of the same concept. As bicycles, modern machinery such as cars and airplanes need control cables to regulate their movement. The construction of the control cables is similar to other cables with bare copper conductor, sheath and armor of galvanized steel. However, some varieties of control cables may not have armor, but they all added their sleeve for extra strength PVC compound. Industrial Control Cables are mainly used in applications where it is necessary for smooth movement. As these cables are subjected to handling the high pressure electromagnetic, they carry multiple cores and braids of tin coated copper.

There are different types of control cables and each are scientifically designed to regulate signals when interconnected. The reactivity of these machines depends on the application, the type of wire, the equipment and how it is connected to the machine. Although there are different types of control cables available on the market, those that are commonly used are CY (flexible shielded cables), YY (unshielded control cables) and SY (Flex shielded) cables. These cables are further divided into the low smoke, halogen free and halogen-free versions.

Medium Voltage Electric Cables

Medium voltage cable is a power cable is most commonly used in the industries of commercial, industrial and electric. The prices of standard voltage for MV (medium voltage) cable between 5 KV and 35 KV, but this range can vary among manufacturers and standards. MV-90 and MV-105 cable, designed for up to 90°C and 105°C, respectively, are two of the most common call outs. Medium voltage cable is available in a wide range and you must learn its basic and common use before purchasing.

Medium voltage cable is available in single and multi-conductor with unshielded styles and flexible design for installation. Medium voltage cable is often designed with either ethylene-propylene rubber (EPR) or cross-linked polyethylene (XLPE). Some materials jacket commonly used in MV cables is polyvinyl chloride (PVC) and chlorinated polyethylene (CPE). Many popular popular mask shielding copper strips helically applied to the insulation.

Medium voltage cable is provided with two types of insulation, 100% or 133% levels. These levels allow the cable to better manage increased voltage system faults should occur. What is the insulation you choose depends on the time error compensation system level. If the fault clearing time is one minute or less, the cable insulation level of 100% is used. 100% is typically used in the system’s ground where there is only an increase of the minimum voltage. The insulation level of 133% is used when a fault is cleared in less than one hour, and it is commonly used in systems with high resistance grounded or ungrounded systems where voltage levels can rise from phase to phase .


Medium voltage cable is generally used as a primary energy source for a variety of applications. If you set up these cables according to NEC standards then we can only use these wet or dry locations. It’s also known for their electrical stability and robust design, the medium voltage cables are in difficult applications such as pulp and paper, petrochemical plants, steel mills, textile mills, water and installations waste water, mining, railways and power plant utilities. MV cable is also approved for use in a pipe, open air, and direct burial underground conduits plateau.

Which Control Cable should use

Control cables are used to transmit communications to and from devices. These are found in many different processes day by day and the application, so that our daily processes work effectively, the enormous automation, industrial processes and much more effective and efficient work.

control cable manufacturer

The control cables are the most popular in industries including automation, telecommunications, military, distribution data transmission, oil and gas petrochemical, energy, electronic distribution, distributors mining and electricity and more.

There are many companies that deal with the control cables provide state of the art advanced technology in the manufacture and export of wire models and expanded capabilities. There are three main control cables are cable CY, and YY Cable SY Cable – each more suitable for different applications, conditions and stress levels.

Control cables for flexible instrumentation cables designed as interconnect cable signal and control equipment, ideal for measuring, controlling and regulating transmissions.

CY cable: CY control cable works most effectively for applications requiring transmission without interference. The multi-core flex wire is tinned copper braided polyethylene terephthalate separator that helps protect the control cable electromagnetic influences and a degree of mechanical stress.

YY Cable:  YY control cables are used in space saving due to their small diameter cable installations and increased flexibility due to layers of twisted conductors short. They are very flexible and work well in situations of light mechanical stress. Situation in light mechanical stress and is suitable for most environments, which means it can be used outdoors as it is applied to the protection safekeeping in both wet and dry conditions.

SY cable: This is the most difficult control cable that is suited for applications that need mechanical protection. Galvanized steel wire braid control cable makes it ideal for those who, after a cable reliable and strong control, they can count on.

How to Differentiate Control Cables and Power Cables

There are different types of cables and varieties designed with specific functionality. The performance and durability of the cables depends on the quality of its raw materials. Every cable contains good structure that is different from other cables. Power cables and control cables are different from each other.

Power Cable

Control cables as their name suggests, send signals to control the operation of equipment. Owned to the family of instrumentation cables, these cables allow dissemination of data or signals that have a low voltage. These cables are mainly designed for automation control. This cable is the combination of copper conductor which is wrapped in braided galvanized steel. Generally used for parts that require less of one ampere, these cables can carry signals up to 40 volts. These cables usually have a PVC insulation that protects from shock and harsh weather conditions.

As power cables, there are different kinds of control cables, which are specifically designed to meet various computer applications and automation. Usually twisted pairs, control cables have a balanced shield, which reduces interference. Often wrapped in a white outer jacket. These types of cables written their specification in black and provides excellent visibility.

Power cables transfer high energy and low energy from source to the machine. These are designed differently that is suitable for both active and neutral environment; these cables are a thick outer sheath over ordinary control cables. The outer sheath of the cable force with its tremendous strength and protection of cables used to transfer a high volume of energy without any tension or strain. Power cables have a unique color code system that differentiates the high voltage carriers from low voltage counterparts. Control cables offer greater resistance to interference that is useful for sending low voltage signals. Power cables are prepared to transfer energy to those tools that require 4160V for its functioning.


Types of Control Cables

Control cables are really very important in process automation. Control cable can be used with different electronic items just because of their flexibility. This multimode cable usually consists of conductor’s class 5 copper and galvanized steel to prevent mechanical failures.  In addition, these control cables are greatly improved with PVC insulation, bedding and transparent PVC sheath. We can easily handle the problem of any breakage, Imagedamage or corrosion with the help of transparent sheath.

In market different types of control cables are available like Round Wire Control Cable, Flat Strip Armored Control Cables, etc. Lets we discuss more about control cables

PVC control cables: Just because of their flexibility these cables can be used for medium mechanical stresses. We can easily operate these cables in dry, moist and wet surroundings. It is used in air conditioners, conveyor belts, etc. PVC compounds cable also gives elasticity and we can easily install.

PUR Control Cables: This cable contains 600 V cable rating and used in control system, machine tools, machines, joining of control panels and various other industrial equipment. They are highly resistant and can handle any types of dry conditions, wet or humidity.

Special PVC Control Cables: Mainly south European, Eastern and Arabian countries power cable supplier   provides black colored PVC cables. For underwater application we should not use this cable.

Single Core Cables: These cables are highly flexible used in drag chains. The cable is usually required by export industries, robot design and other parts of automated machines.

Special PUR Cables: These cables contain the feature of high abrasion and tear resistant. The cable can be applied to various temperatures between -40 to 80 degrees Celsius.